Maestro Inner tooling incision|Forum|WOOD DESIGNER

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Maestro Inner tooling incision
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Isaac

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January 6, 2026 - 3:54 pm
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Hello Patrick,

That is good news.

Let me know if you have any more problems.

Best regards, Isaac

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Patrick Maylor
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January 6, 2026 - 3:46 pm
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Hi Isaac

I just ran exactly the same test that I did before Christmas which did not work then using your original suggestion and low and behold it now works and puts the passing in.  I am not sure what changed over Christmas but all is well that ends well.

Many Thanks

 

Patrick

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Isaac

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January 6, 2026 - 1:47 pm
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Hello Patrick,

I have looked into this again and believe that this will work with a maximum depth value as was in my first explanation.

I have completed a test with a maximum value of 15mm. You can see a multiple pass in the coding with a z value of 15, and then another z value at 18.

This should be the solution you need.

Multiple-pass.pngImage Enlarger

If you have loading errors can you please send them to me for analysis.

Regards, Isaac

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Patrick Maylor
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January 6, 2026 - 1:17 pm
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Hi Isaac,

Firstly Happy New Year.

I am afraid not cutting through is not really the point of he software, we really need for the passing option and for it to work otherwise we may as well do it by hand defeating the objective.  If you can fix this it would be great

Many thanks

 

Patrick

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Isaac

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December 23, 2025 - 2:33 pm
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Hello Patrick,

If the previous option did not work, then I would recommend testing a negative inner tooling’s vertical overlap value.

If you add a negative value, this will stop before cutting the completed depth of your inner tooling. For example, you may leave 1mm (with a -1mm value) so that the small piece does not detach when being machined, and you can complete the cut manually post machining.

Inner-tooling-vertical-overlap.pngImage Enlarger

Please let me know how this goes.

Regards, Isaac

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Isaac

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December 19, 2025 - 3:18 pm
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Hi Patrick,

Sorry for the delay. I will look into this more and respond to you soon.

Regards, Isaac

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Patrick Maylor
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December 18, 2025 - 11:13 am
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Hi Isaac

 

I am afraid Maestro does not have such a function, if building by hand the user has to know the maximum cutting depth of the tool and put passes in so that the bit does not break.  When loading form files t needs to be instructed that passing is required and the depth of each pass and the depth of the final pass along with the unidirectional instruction.  

As it is as the moment we will have to go into the final nesting and alter every cut with these instructions.  If we have to renest for some reason which we do on the machine every time to make sure all the tooling is correct for the job, then the it all has to be done again as it reads directly from the XCS file.  This creates vast amounts of work and a severe high risk of something being missed and the tool breaking.

 

It really needs to come through the XCS and hence from polyboard.

 

Thanks

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Isaac

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December 18, 2025 - 10:43 am
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Patrick,

To upload a file, please save it in a compressed zip folder.

In this situation, I believe your best option will be to assign a maximum depth to your tool in Maestro, in your tooling parameters set up. All PolyBoard is doing here is calling upon an existing tool, and using your existing tool parameters.

Regards, Isaac

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Patrick Maylor
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December 18, 2025 - 10:21 am
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Hi Isaac

I am afraid that did not work as Maestro comes up with loading errors.  I have attached the errors that it gives and the XCS file.  I had to change the extension on the XCS to TXT as the website will not allow the upload of an XCS.

Let me know if there is something else i could do

Thanks

Patrick

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Isaac

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December 18, 2025 - 9:20 am
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Hello Patrick, 

Please try the following, let me know if this resolves your problem:

1. Create a custom tooling in your post processor and add your maximum cutting depth.

Custom-tooling-1.pngImage Enlarger

2. Add the custom tooling to your inner tooling

Custom-tooling-2.pngImage Enlarger

Please test this with a Maestro export.

Regards, Isaac

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