Wood waste has always been a problem for the woodworking industry, particularly for businesses that are striving to reduce costs and their environmental impacts. With the world’s growing awareness of the importance of waste reduction and sustainability, businesses are constantly exploring ways to recycle, reduce disposal, and recover costs.

waste wood briquettes
Fuel briquettes can be created from off cuts, chippings and sawdust

The following article highlights practical ways businesses in the wood industry can reduce their wood waste. Using new technologies and design understandings can reduce waste wood by recycling materials, improving processes and recovering materials through advanced cutting optimization and stock management software.

The importance of minimizing waste

For the professional woodworker, wood waste doesn’t just present as a lost resource, but also as disposal costs and environmental concerns. Waste wood can significantly impact a business’s bottom line and carbon footprint.

So reducing woodworking waste is not just beneficial in the sense of being environmentally conscious, but also as a good business practice.

A skip bin filled with waste
Wood waste

Smart design software that minimizes waste

Modern day advances in technologies allow carpenters to minimize waste. Design and optimization software enable manufacturers to optimize panel cutting and nesting so woodworkers can get the most out of every piece of timber.

Software such as OptiNest and OptiCut will manage the material optimization and stock management for a major reduction in waste, costs of disposal, and the costs of unnecessary materials.

A nesting pattern in OptiNest
OptiNest nesting optimization software generates nesting maps with all machining

Build better to cut waste

In cabinetmaking, using modular designs and standardized fittings enables manufacturers to reduce cutting waste and simplify component replacement. For instance, cabinets assembled with screws allow individual parts to be replaced when damaged, unlike units built with nails and glue, which often require the entire cabinet to be discarded.

Building a cabinet with screws to reduce waste
Assembling cabinets with screws so that components can be reused

An ever increasing range of specialist fittings, doors and drawers are now available that allow easy disassembly of components. These include those by Hettich, Blum, OVVO and Lockdowel but there are many more.

Recycling systems in woodworking

Wood waste that cannot be used directly could find a second life through commercial recycling systems. Though expensive to set up, biomass boilers and gasification units are examples of machinery that can convert your wood waste into energy.

boiler using biomass fuel
Biomass boiler

These systems reduce the waste being stored by a business and improve the long term cost-saving and sustainability potentials for woodworkers. It is important that a business understand the local regulations before investing in this technology, and researching what best suits individual requirements.

Future focused designs and factory processes

As technology constantly develops, it is important that the cabinet making industry keeps pace with these evolutions to better handle materials, and dispose and recycle of waste. Companies that position themselves to adopt these strategies are leaders in the industry for sustainable manufacturing and are primely positioned to receive the benefits.

Wood Designer offers support in utilizing modern technologies and software for cabinetry and carpentry designs and material handling. Our software not only optimizes material usage, but also manages stock and the automatic re-use of off cut materials.

OptiCut optimizing a cutting pattern
OptiCut, a cutting optimization software, generates the most efficient cutting sequence as well as the cutting pattern

For more information about how this can help your businesses sustainability practices, contact us today to talk to our technical team.

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